Had to happen at some point:

- vor.jpg (385.65 KiB) Viewed 7621 times
Yes I wanted to do it anyway, but it was a good choice for learning more about the whole process; it happens to have a lot of awkward features that I've had to figure out how to print. Including hacking raw Gcode because my printer apparently doesn't understand "pause"

I've also fought through some of the Onshape annoyances and gained a better understanding of how that works.
Clearly it's not perfect yet, I'm still figuring out how to handle the filament change and the centre antenna suffered badly as a result. But messing with temperatures, retraction settings, etc., has eliminated the stringing between antenna poles.
What surprised me is that the mesh came out perfectly. I ran some tests to see what was the minimum thickness the slicer wouldn't ignore, but I really expected it to droop and look butt-ugly. It's absolutely flawless.
Printed in three pieces - legs and square frame, counterpoise clips into that, antennas and cable tray locate into lugs on the counterpoise. That way I don't waste an entire VOR worth of grey when I balls up changing to the white. It also eliminates supports altogether: The legs print upside-down and the counterpoise sits directly on the print bed. Still need a little radio shack to go underneath.
This is 15cm/6" across, so pretty much 1:200 scale. 1:400 could be interesting.
My friend and I applied for airline jobs in Australia, but they didn't Qantas.